Back in The Saddle Again


I can’t believe it has been six months since I posted anything. Bad blogger! No excuses but my day job got really busy, had family issues clear across the country and the worst summer in recorded history descended on Texas this year. It was virtually impossible to work outside and almost all Texas counties had a burn ban in effect. That meant no charcoal burning.

Worked on the other end

I did however work on the back end of the sword making process-Polishing. I read many comments on blade forums about the trials and evils of polishing blades. I thought a lot about it on my cross country drives and am in the testing phase for a way to make it at least a little better and effective. More on that later.

Rethinking Charcoal

I am now back to making charcoal. The path I had been following in my opinion was a bunny trail. A bunny trail is a winding path that ends with a hole in the ground.
I did my usual thing and over thought and over engineered the solution. I have gone back to a simpler method that more closely follows the Japanese methods and anybody can recreate. I have had some promising results over the last two weeks. I will however, fill you in on the gory details of the spectacular and expensive failure of my original idea.

Moving Forward

So, here we go again. I hope you will join me on this journey.

58 Responses to “Back in The Saddle Again”

  1. Thomas says:

    Hello Dan,

    Good to read from you again, I have been checking regularly your blog for some news and here they are. Glad to know that you've finally been able to get back on tracks making trials and experimentation.

    Hope weather is better now in Texas and that you are not affected by snow.


    PS: I am never sure of how to write "you've been" or "you've be"… don't' hesitate to correct my mistakes :) .

    • Dan O'Connor says:

      Thanks for sticking with me. Should be back on a once a week schedule now.
      Texas weather is now great. This is the best time of the year for us.
      Snow has been a small problem for us the last couple of years. The good thing is after a snowstorm in a few days it warms up and it all melts away.

      Ice storms in January and February are the bigger problem.

      “You’ve been” is correct:)

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